SERVICE

Die Casting Development


ALUNEX place a strong emphasis on every detail of our customers' orders and required specifications. Our aluminum die casting development process consists of several well-defined stages, each aimed at ensuring the highest quality and precision for every product.


The process begins with an in-depth discussion with the customer, where we review the design drawings and provide a detailed quote to confirm the project requirements and specifications. This is followed by an initial product meeting, where we conduct a thorough analysis to identify potential challenges and areas for improvement.


Next comes the mold design and manufacturing phase, where we create the mold based on the confirmed design specifications. Once the mold is produced, we move to the sampling stage, during which we perform trial production runs to validate the product's performance and quality. Following successful validation, a PFMEA (Process Failure Mode and Effects Analysis) assessment is conducted to identify any remaining risks and further optimize the design.


The process then transitions into small-batch production, where we test the production workflow and efficiency before scaling up to full-scale manufacturing. Once all production processes are fine-tuned, we enter the final mass production stage, ensuring that every part meets the required specifications and is delivered to the customer on time.


At every stage of the process, ALUNEX is committed to providing exceptional customer service, high-quality standards, and continuous improvements, ensuring that our aluminum die castings meet the highest industry standards and exceed customer expectations.

01 Customer
Consultation

  • Requirement Analysis
  • Comprehensive Quotation
  • Timeline For The Project

02 Pre-Production Design

  • FMEA
    (Failure Mode and Effect Analysis)
  • APQP

03 Mold Design & Manufacturing

  • Mold Design
  • Mold Flow Analysis (MFA)
  • Manufacturing

04Prototype Production

  • First Product Prototype
  • Quality Checks and Physical Testing

05PFMEA

Process Failure Mode and Effects Analysis

06Small-Batch Production

  • PPAP(Productlon Part Approval Process)
  • SOP(Standard Operating Procedures)

07Mass Production

  • Quality Control (QC)
  • Delivery Date
  • Customer Feedback
Mold Flow Analysis

Professional Technical Team

We take great pride in our expert technical team, which includes highly trained mold flow engineers. These professionals play a crucial role during the mold development phase, where they conduct detailed mold flow analysis (MFA) to simulate the flow of molten aluminum within the mold. This analysis helps identify potential issues such as air traps, uneven filling, or potential areas for defects, allowing us to make informed adjustments before production begins.

By leveraging advanced mold flow analysis software, we optimize the mold design to ensure that it performs efficiently during casting. This proactive approach not only improves the accuracy of the casting process but also enhances the overall efficiency by minimizing defects and reducing scrap rates. As a result, we can deliver products that consistently meet the highest standards of quality. Our engineering team's expertise guarantees that each casting is produced with precision, durability, and the exact specifications required by our customers, ensuring long-term satisfaction and performance.